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Metal Fabrication - Custom Metal Fabrication, Parts, Weldments
Aluminum, Stainless Steel, Steel, Brass, and More

Fabrication Capabilities

Prototype to Production

High-Star Corporation excels in the fields of welding and metal fabrication, providing top-tier services tailored to meet the stringent requirements of various industries, including aerospace, automotive, marine, and industrial applications. Leveraging a combination of technical expertise, advanced equipment, and a commitment to quality, High-Star delivers robust and precise fabrications that are essential for critical applications.

Comprehensive Welding Capabilities

High-Star Corporation offers an extensive range of welding services, including Gas Metal Arc Welding (GMAW or MIG), Gas Tungsten Arc Welding (GTAW or TIG), and spot welding. These methods allow High-Star to work with a variety of materials, from aluminum and stainless steel to specialty alloys, ensuring strong and durable joins that are critical for the functionality and longevity of the components.

  • MIG Welding:

    Ideal for its speed and efficiency, MIG welding at High-Star is utilized for constructing large assemblies and thick materials commonly used in construction and heavy machinery.
  • TIG Welding:

    Known for its precision, TIG welding is used at High-Star for applications requiring high-quality, clean welds, especially on thinner materials or where aesthetic appearance is important, such as in the automotive or marine industries.
  • Spot Welding:

    This method is commonly employed for quickly joining sheet metal without the need for additional materials, making it suitable for applications in creating cabinets, enclosures, or automotive bodies.

Metal Fabrication Services

High-Star’s metal fabrication capabilities encompass a wide array of processes, including cutting, bending, forming, and assembly. The company employs advanced machinery such as press brakes, shears, and rollers to transform raw materials into finished products according to precise client specifications.

  • Sheet Metal Fabrication:

    Using state-of-the-art equipment, High-Star produces high-quality sheet metal parts that require precise cutting, folding, and assembly.
  • Structural Fabrication:

    High-Star handles heavy-duty fabrications, constructing frameworks and supports used in buildings, bridges, and other large structures.
  • Custom Fabrication:

    Tailored solutions are a specialty at High-Star, where the team works closely with clients to develop unique fabrications that meet specific requirements.

Fabrication Capabilities

  • Adhesive
  • Assembly
  • Bending
  • Brazing
  • Casting
  • Cutting
  • Forging
  • Forming
  • Gluing
  • Hydroforming
  • Laser Cutting
  • Machining
  • Plasma Cutting
  • Punching
  • Riveting
  • Rolling
  • Sawing
  • Shearing
  • Tube Bending
  • Welding (Standard & Robotic)

Fabrication and Welding Materials

  • Alloy
  • Aluminum
  • Beryllium
  • Brass
  • Bronze
  • Carbon Steel
  • Copper
  • Inconel®
  • Invar®
  • Kovar®
  • Magnesium
  • Molybdenum
  • Precious Metal
  • Stainless Steel
  • Steel
  • Titanium
  • Tungsten
Fabrication and Welding Materials

Equipment List

Welding & Soldering Equipment

  • 3 Miller Welding Robots
  • 4 Manual MIG/TIG Weld Stations
  • 2 Silver Solder & Braze Stations
  • 2 Miller Spot Weld Stations

Metal Cutting Equipment

  • CNC Plasma Cutting Machine Up To 2” Steel
  • 1 Drop Saw
  • 1 Marvel/Mitre Saw
  • 1 Roll In
  • 1 Standup

Metal Finishing Equipment

  • 3 Belt Sanders
  • 2 Grinding Machines
  • 2 Sand Blasters
  • 1 Wheel Buffer
  • 1 Disk Sander
  • 1 Tumbler

Metal Forming & Assembly Equipment

  • Press Brake 90 Ton
  • Wing Brake
  • 3 Hydraulic Presses
  • 1 Roller Flattener
  • 1 Steel Roller

Quality Equipment

  • Zeiss CMM, 40" x 53" Granite Table
  • Optical Comparator
  • 3 Height Gauges
  • Pin Gauges
  • Gauge Block J
  • Surface Tester
  • Digital Epoch II B Ultra Sonic Flaw Detector
  • Thread Gauges
  • 5 Micrometers
  • Hardness Tester
  • Pressure 7 Leak Test Station

Major Fabrication and Assembly Customers

Fabrication Capabilities

Integration of CAD/CAM Technology

High-Star utilizes the latest CAD (Computer-Aided Design) and CAM (Computer-Aided Manufacturing) technologies to enhance the accuracy and efficiency of its welding and fabricating processes. This technology allows for meticulous planning and execution of complex designs, ensuring that all fabrications meet tight tolerances and high-quality standards.

Finishing Services

Beyond basic welding and fabricating, High-Star offers comprehensive finishing services including powder coating, anodizing, plating, and heat treating. These processes not only enhance the appearance of the products but also increase their resistance to corrosion, wear, and environmental impacts.

Finishing Services
Quality Assurance and Certifications

Quality Assurance and Certifications

Quality is paramount in every project undertaken by High-Star. The company adheres to rigorous quality control protocols and is ISO 9001:2015 certified, ensuring that all products are manufactured to the highest standards. High-Star’s welding processes are also compliant with industry-specific standards, such as those required in the aerospace and automotive sectors.

Custom Project Handling

High-Star prides itself on its ability to handle custom projects that require a high degree of skill and precision. Whether it's a small, intricate component or a large, complex assembly, High-Star’s team is equipped to deliver exceptional results tailored to the client’s needs.

In summary, High-Star Corporation's welding and fabricating services represent a core component of its manufacturing capabilities. With a focus on precision, quality, and customer satisfaction, High-Star provides reliable solutions that support the critical operations of diverse industries.

Custom Project Handling