Metal Prototype Fabrication - Sheet Metal Prototypes, Metal Prototyping Services, Parts Manufacturers
Prototyping Services
High-Star Corporation provides comprehensive prototyping services that are integral to their one-stop engineering and manufacturing solutions since 1982. These services are essential for transforming conceptual designs into tangible, testable products, allowing for iterative refinement and functional testing prior to large-scale production. Here’s an overview of the prototyping capabilities at High-Star Corporation:
Rapid Prototyping
High-Star Corporation specializes in rapid prototyping, which allows for the fast fabrication of prototypes to decrease development time and increase efficiency. This process enables clients to quickly see and test their designs, making necessary adjustments early in the development phase, which is crucial for successful product launches.
Advanced Technologies and Tools
Utilizing state-of-the-art technologies such as 3D printing, CNC machining, and laser cutting, High-Star Corporation can create highly accurate and detailed prototypes. These technologies support a wide range of materials and specifications, providing flexible solutions tailored to the unique needs of each client.
Prototyping Services
- Machining
- Fabrications
- Weldments
- Tube Forming and Assemblies
Prototype & Tooling Equipment
- 5 Bridgeport 2-Axis CNC Vertical Mills
- 2 Kempsmith 3-Axis Horizontal Mills
- 2 Drill Presses
- 2 FASTAP Machines
- 2 Arbor Presses
- 1 Lathe
Quality Equipment
- Zeiss CMM, 40" x 53" Granite Table
- Optical Comparator
- 3 Height Gauges
- Pin Gauges
- Gauge Block J
- Surface Tester
- Digital Epoch II B Ultra Sonic Flaw Detector
- Thread Gauges
- 5 Micrometers
- Hardness Tester
- Pressure 7 Leak Test Station
Prototyping Equipment
Design for Manufacturing (DFM)
During the prototyping phase, High-Star Corporation provides Design for Manufacturing services to ensure that the transition from prototype to production is seamless and cost-effective. DFM involves refining the product design to optimize the manufacturing process, reduce material waste, minimize the number of components, and simplify assembly procedures.
Multi-industry Experience
The experienced prototyping team at High-Star is not limited to one industry but is knowledgeable across various sectors including automotive, aerospace, marine, and industrial manufacturing. This broad applicability showcases High-Star's capability to handle diverse requirements and complex projects.
Prototype Testing and Evaluation
Beyond just creating prototypes, High-Star Corporation conducts comprehensive testing and evaluation to ensure that the prototypes meet all functional, operational, and aesthetic requirements. This includes stress tests, durability tests, and performance evaluations, which are critical for assessing the viability of the prototype in real-world applications.
Integration with Full-Scale Production
High-Star Corporation’s ability to provide a seamless transition from prototype to production is a significant advantage. The close integration of prototyping and manufacturing services under one roof allows for quicker adjustments and direct scaling to production volumes, reducing time to market and improving cost-efficiency.
Overall, High-Star Corporation's prototyping services are designed to support rapid development and refinement of products, providing a crucial bridge from concept to commercialization. These services ensure that prototypes are not only built quickly but are also crafted with the precision and quality needed to meet stringent industry standards.