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Tube Bending Services, Tube Cutting, Tube Assembly

High-Star Corporation offers specialized services in tube bending, cutting, and assembly, utilizing advanced technology and techniques to deliver precision and quality. These services are crucial for producing components used in various industries, including automotive, aerospace, marine, and industrial manufacturing. Here’s an in-depth look at High-Star Corporation's capabilities in tube bending, cutting, and assembly:

Tube Bending

Tube Bending

High-Star Corporation employs state-of-the-art tube bending machinery that can handle multiple bend configurations, ensuring high accuracy and repeatability. This capability allows for the creation of complex parts and geometries that meet strict specifications without compromising the tube's integrity or performance. The types of bending techniques available include rotary draw bending, roll bending, and mandrel bending, which are chosen based on the specific application requirements and material characteristics.

Precision and Versatility

Precision and Versatility

High-Star's tube bending services are noted for their precision, which is essential for maintaining the flow characteristics within pipes and ensuring fitment in complex assemblies like exhaust systems, frames, and hydraulic lines.

Material Capability

Material Capability

The company can work with a range of materials including aluminum, stainless steel, carbon steel, and various alloys, accommodating different industries' needs for durability and corrosion resistance.

Tube Cutting

Tube Cutting

Tube cutting at High-Star Corporation is performed with advanced cutting technologies that ensure clean, burr-free cuts. These technologies include laser cutting, saw cutting, and plasma cutting, which are selected based on the material, thickness, and precision required.

High Efficiency and Accuracy

High Efficiency and Accuracy

High-Star's cutting services are designed for high efficiency and precision, which are critical for mass production and maintaining consistent quality across all parts.

Customization

Customization

The capability to perform precise cuts allows for customization to client-specific lengths and shapes, facilitating the manufacture of bespoke solutions.

Tube Assembly

Tube Assembly

High-Star Corporation also offers comprehensive tube assembly services, which involve the integration of various tube components into complete systems ready for installation. This process may include the addition of fittings, flanges, and other necessary features to ensure that the assembled parts are ready for immediate use upon delivery.

Welding and Joining

Welding and Joining

As part of the assembly process, High-Star employs advanced welding and joining techniques to ensure strong and durable connections. Techniques like TIG and MIG welding are commonly used, depending on the material and the end-use requirements.

Leak Testing

Leak Testing

Critical assemblies undergo rigorous testing, including leak testing to ensure that the final products are sealed and functionally sound.

Application-Specific Solutions

Application-Specific Solutions

The tube bending, cutting, and assembly services at High-Star are tailored to meet the specific needs of various applications. Whether it's creating frames for vehicles, piping for fluid systems, or structural components for machinery, High-Star ensures that each product meets the exacting standards required by the industry and application.

Integrated Services

Integrated Services

One of the key advantages of High-Star Corporation is its ability to integrate tube bending, cutting, and assembly services with other in-house capabilities such as machining, welding, and finishing. This integration allows for more efficient production processes and ensures that all components fit perfectly within larger assemblies.

Tube Services

  • Cutting
  • Bending
  • Expanding
  • Reducing
  • Grooving
  • Flairing
  • Beading

Specifications

  • Prototyping
  • Build from prints
  • Production Qty: 1 to 50,000
  • OD size: .5' to 6"
  • Tolerances: +/- .03"

Types of Tubing

  • Seamless
  • DOM
  • EW
  • Stainless
  • Brass
  • Aluminum

Equipment List

Metal Forming & Assembly Equipment

  • Press Brake 90 Ton
  • Wing Brake
  • 3 Hydraulic Presses
  • 1 Roller Flattener
  • 1 Steel Roller

Metal Finishing Equipment

  • 3 Belt Sanders
  • 2 Grinding Machines
  • 2 Sand Blasters
  • 1 Wheel Buffer
  • 1 Disk Sander
  • 1 Tumbler

Quality Equipment

  • Zeiss CMM, 40" x 53" Granite Table
  • Optical Comparator
  • 3 Height Gauges
  • Pin Gauges
  • Gauge Block J
  • Surface Tester
  • Digital Epoch II B Ultra Sonic Flaw Detector
  • Thread Gauges
  • 5 Micrometers
  • Hardness Tester
  • Pressure 7 Leak Test Station

Overall, High-Star Corporation's expertise in tube bending, cutting, and assembly highlights its commitment to providing comprehensive and customized manufacturing solutions. By leveraging advanced technology and skilled craftsmanship, High-Star delivers high-quality, precision-engineered components essential for modern industrial applications.